Manufacturing Services
CNC TURNING, CNC DRILLING AND CNC MILLING
Mapromec manufactures technically challenging metal components. Our main products include components for diesel engines in power plants and ships as well as other components that require extreme precision.
HEAT TREATING
Improving steel and its alloys is a critical part of a production process. The right heat treatment improves the material’s properties, making it more durable and long-lasting.
HONING
Honing is an efficient method for finishing holes that have specific shape and surface quality requirements. Our honing processes have reached a high level during our 30 years of experience.
CNC HARD TURNING
If necessary, heat-treated parts are hard-turned. Mapromec has the special expertise and the machines required for successfully turning hard-surfaced parts.
CNC GRINDING
When extreme performance and quality are required, parts are finished by grinding. Our highly-trained personnel performs both cylinder-like grindings and surface grindings.
ULTRA HIGH-QUALITY SUPER SURFACE TREATMENT
Our surface treatment method is the result of years of process development. Mapromec’s surface treatment results in the best finish in the world.
SOURCING SPECIFIED COMPONENTS AND MATERIALS
We assist customers in choosing and purchasing all necessary components. If needed, we also help customers in finding the right suppliers.
ASSEMBLY
We offer customers highly efficient, highly optimized assembly services according to Lean thinking.
LOGISTICS
Our personnel handle logistic arrangements and related documentation either through a partner assigned by the customer or through our own logistics partners.
ROBOTICS AND AUTOMATED PRODUCTION
Mapromec constantly develops their production methods with robotics and automation. Streamlining operations with robot integrations improves productivity, product quality and the work environment as well as increases cost-effectiveness.
QUALITY ASSURANCE
CONFORMANCE
We obtained the ISO 9001 quality certificate in 1996 and the ISO 12001 environment certificate in 1998. Quality is the foundation of our operations. Quality control is a part of all our work phases.
TRACEABILITY OF COMPONENTS AND MATERIALS
Ensuring traceability is an important part of all manufacturing processes. Traceability begins in the manufacturing phase and continues to follow the product all the way to the end customer.
DOCUMENTATION, CERTIFICATES AND MEASUREMENT DOCUMENTS
We make sure that the customer receives all necessary documentation, such as material and measurement documents.
DEMANDING DOCUMENTATION FOR NUCLEAR POWER PLANTS
We deliver components to challenging sites such as nuclear power plants, where quality requirements and the magnitude of needed documentation is at an extreme level.
ULTRASONIC INSPECTION WITH IMMERSION TECHNIQUE (UT)
We perform ultrasonic immersion inspection. The inspection detects possible quality-degrading impurities and flaws inside the material.
3D MEASURING, CMM MEASURING AND FORM MEASURING
We have obtained the required expertise for measuring our components through regular training. We also have the appropriate equipment.
PARTICLE INSPECTION WITH THE MAGNAFLUX® METHOD
We perform particle inspections with the Magnaflux® method. We can perform a 100 % quality assurance on parts of up to 250 kilograms in weight.
ENVIRONMENTAL RESPONSIBILITY
We constantly develop the environment-friendliness of our production processes and our operations with concrete actions.